Wagner Tuning 2022+ Ford Bronco Raptor 3.0L Intercooler

The factory intercooler on the Bronco Raptor 3.0 EcoBoost becomes the weak link the moment you start pushing the truck hard. Long desert runs, sustained boost, and high ambient temps overwhelm the stock 6.5 liter core, and heat soak follows fast. Once intake temps climb, timing pulls and power falls off. This Wagner Tuning kit fixes the problem at the source.

The new core measures 550 x 300 x 110 mm and holds 11 liters of net volume, a 69% increase over the OEM unit. More volume means more thermal capacity, lower outlet temps, and steadier power delivery during the kind of demanding driving the Raptor is built for. Wagner pairs the larger core with cast aluminum end tanks and a custom internal mesh featuring turbulators, designed to keep airflow efficient and pressure drop in check.

Construction is built to take a beating. A high-grade anti-corrosion coating protects the core from the elements, whether the truck is logging miles through silt, mud, or salted winter roads. The kit drops into the factory mounting locations and replaces the OEM intercooler directly. No cutting, no custom fab, no surprises.

Application List

• 2022+ Ford Bronco Raptor 3.0L

11 Liter Net Core Volume: The upgraded core holds 11 liters compared to the OEM 6.5 liters. More charge volume means more capacity to absorb heat, which translates to lower intake temps and consistent power on long pulls.

69% Volume Increase Over OEM: A jump this large directly addresses the stock intercooler’s biggest limitation. Where the factory unit heat soaks under sustained boost, the Wagner core has the thermal headroom to keep up.

Cast Aluminum End Tanks: Cast end tanks are engineered for clean airflow into and out of the core. They distribute charge air evenly across the mesh, which reduces hot spots and improves cooling efficiency.

Internal Turbulator Mesh: Wagner uses a custom internal fin configuration with turbulators to maximize heat transfer between charge air and the core. Efficient cooling without choking flow.

Anti-Corrosion Coating: A protective coating shields the core from road salt, moisture, and trail debris. Keeps cooling performance consistent over the long haul.

100% Plug-and-Play Fitment: The kit installs at the OEM mounting points and connects to the factory charge piping. No cutting, no fabrication, no modified hardware.

Direct OEM Replacement: Engineered specifically for the Bronco Raptor 3.0 EcoBoost. No universal-fit guesswork, no shimming, no compromise.

Built for Sustained Boost: The larger core volume and optimized airflow design are aimed squarely at keeping intake temps stable during back-to-back high-load runs.

Will this fit my non-Raptor Bronco?

No. This intercooler is engineered specifically for the Ford Bronco Raptor 3.0 EcoBoost. For a 2.3L or 2.7L Bronco, we recommend the Full-Race 2021+ Ford Bronco & 2024+ Ranger 2.3L/2.7L EcoBoost Intercooler.

What dimensions am I working with?

The core measures 550 mm x 300 mm x 110 mm with 11 liters of net internal volume.

Does it use the factory mounting points?

Yes. The kit installs at the original Bronco Raptor mounting locations as a direct OEM replacement.

How much bigger is this than the stock intercooler?

69% more internal volume. Stock is 6.5 liters, this Wagner core holds 11 liters.

Looking to ensure you get the perfect part for your unique application the first time? Full-Race is here to help.

Email us at gofaster@full-race.com or call us at (602) 437-2101 to find out how we can help you achieve your goals.

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